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Production Techniques & Facilities
The Tile Plant

Tile Production (1): The first process after
the strip leaves the saw is one of cleaning and calibrating. This
removes any slurry (wet dust) and saw marks from the strip face
and back.

Tile Production (2): After the strips are
ready, the start of the lengthy process commences. This is the beginning
of the polishing and final calibration of the tiles ready for shipping
to customers. The machine cuts the strip to the correct measurement
and bevels the tile edges automatically.

Tile Production (3): Here the tiles are polished
and calibrated by the machine to the right of this picture. The
unit requires several workers to maintain its constant operation,
and to provide the input necessary for each individual job that
it undertakes. The typical input would be depth of polish and the
calibration measurements.

Tile Production (4): After the tiles have
been polished and calibrated by our specialised machines, they are
visually checked for any flaws that may have occurred during production.
We use this checking system to provide feedback across all production
processes. It allows us to maintain our high standards of quality
and also provide important information for our engineers who service
the machines regularly.

Tile Production (5): When the tiles have
been inspected and certified as "Approved", then they are stacked
in piles ready to be packed into polyethylene for protection before
they are moved to containers ready for shipping.
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